Date: 2023 to 2024
Contracting entity:  BMW Group
End customer/site of installation:  BMW Dingolfing

Plants such as:

• WU292/oven (refurbishment)
• WU292/press (refurbishment)
• WU293/oven (refurbishment)
• WU293/press (refurbishment)
   

Project description:

• Entire electric planning (hardware construction, software project planning)
• Control cabinet construction, air conditioning, and SEW inverter adjustment
• Provision of burner control units
• Assembly and installation  
• Car body parts are hardened on two identical systems, WU292 and WU293. For this purpose, the cold-pressed components are heated in a continuous furnace and systematically cooled
• in a tool in the press. Measures to maintain the substance of the electrical components of the conveyor lines are being carried out at both plants. Cables and components are renewed,
• parts are brought up to date and recommissioned.

Technologies (excerpt):

• 8 pieces S7-400 with CPU 416
• 8 pieces Visualization Zenon 7.60
• 56 pieces Burner control units
• 20 pieces Rittal cooling systems Blue e+
• 60 pieces SEW inverter on MOVI-PLC

Date: 2023 to 2024
Contracting entity: TMS Turnkey Manufacturing Solutions GmbH
End customer/site of installation:  BMW Dingolfing

Plants such as:

• Body carcass 1 (integration)
• Body carcass 2 (integration)
• Body carcass 3 (integration)
• Body carcass 3 – welding (integration)
• Side frame – inside (integration)
• Side frame – middle (integration)
• Side frame – outside (integration)

Project description: 

• Entire electric planning (hardware construction, software project planning)
• Control cabinet construction 
• Provision of control technology
• Assembly and installation 
• Robot programming 
• Virtual commissioning, physical system start-up

Technologies (excerpt):

• 18 pieces S7-1500 with CPU 1518F – PN/DP
• 18 pieces Visualization with WinCC on PC 677
• 35 pieces Visualization with WinCC on PC 477E
• 70 pieces Control units with WinCC visualization
• 76 pieces KUKA KRC4 industrial robots … in the body carcass range
• 60 pieces KUKA KRC4 industrial robots … in the side frame range

• Date: 2021 to 2023
• Contracting entity:  BMW Plant Construction
• End customer/site of installation: BMW  Regensburg

Plants such as:

• Body carcass 1, Body carcass 1 – AS, WL, HFR (integration)
• Body carcass 2, Body carcass 2 – AS (integration)
• Body carcass 3, Body carcass 3 – AS (integration)
• Roof system (integration)
• Front flap (new system)
• Measuring cells GOM (new system)

Project description:

• Entire electric planning (hardware construction, software project planning)
• Control cabinet construction 
• Provision of control technology
• Assembly and installation 
• Robot programming 
• Commissioning

Technologies (excerpt):

• 28 piecesS7-400 with CPU 416
• 28 pieces Visualization with Zenon on PC 627
  
• 40 pieces Control units with Zenon visualization
  
• 235 pieces ABB IRC5 industrial robots (integration)

Date: 2019 to 2024
Contracting entity: BMW Plant Construction
End customer/site of installation:  BMW  Dingolfing

Plants such as:

• G60 – KG1, KG2, KG3, KG-AS, HFR, WL
• G60 – side frame inside, middle, outside
• G61 – KG1, KG2, KG3, KG-AS, HFR, WL
• G61 – side frame inside, middle, outside
• G32 – side frame inside, middle, outside
• G6x – roof system

Project description:

• Entire electric planning (hardware construction, software project planning)
• Control cabinet construction 
• Provision of control technology
• Assembly and installation 
• Robot programming 
• Virtual commissioning, physical system start-up

Technologies (excerpt):

• 40 pieces S7-1500 with CPU 1518F – PN/DP
• 40 pieces Visualization with WinCC on PC 677
• 80 pieces Visualization with WinCC on PC 477E
• 100 pieces Control units with WinCC visualization
• 244 pieces KUKA KRC4 industrial robots … in the body carcass range
• 156 pieces KUKA KRC4 industrial robots … in the side frame range