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Car Body Framework and Front Flap: Shell – U11 (Integration and New Systems)

Date: 2019 to 2021
Contracting entity: BMW Plant Construction
End customer/site of installation: BMW Regensburg

Plants such as:

  • Body carcass 1, Body carcass 1 – AS, WL, HFR (integration)
  • Body carcass 2, Body carcass 2 – AS (integration)
  • Body carcass 3, Body carcass 3 – AS (integration)
  • Roof system (integration)
  • Front flap (new system)
  • Measuring cells GOM (new system)

Project description:

  • Entire electric planning (hardware construction, software project planning)
  • Control cabinet construction 
  • Provision of control technology
  • Assembly and installation 
  • Robot programming 
  • Commissioning

Technologies (excerpt):

  • 30 pieces S7-400 with CPU 416
  • 30 pieces Visualization with Zenon on PC 627
  • 50 pieces Control units with Zenon visualization
  • 250 pieces ABB IRC5 industrial robots (integration)

 

Body Rear End V8: Shell – G26BEV (New Systems)

Date: 2019 to 2022
Contracting entity: BMW Plant Construction
End customer/site of installation:  BMW München

Project description:

  • Entire electric planning (hardware construction, software project planning)
  • Control cabinet construction 
  • Provision of control technology
  • Assembly and installation 
  • Robot programming 
  • Virtual commissioning, physical system start-up

Technologies (excerpt):

  • 14 pieces S7-1500 with CPU 1518F – PN/DP
  • 14 pieces Visualization with WinCC on PC 677
  • 33 pieces Visualization with WinCC on PC 477E
  • 15 pieces Control units with WinCC visualization
  • 130 pieces ABB IRC5 industrial robots

Body Carcass and Side Frame V8: Shell – G70 (New Systems and Integration)

Date: 2019 to 2022
Contracting entity: BMW Plant Construction
End customer/site of installation: BMW Dingolfing

Plants such as:

  • Body carcass 1 (integration)
  • Body carcass 2 (integration)
  • Body carcass 3 (integration)
  • Body carcass 3 – welding (integration)
  • Side frame – inside (integration)
  • Side frame – middle (new systems)
  • Side frame – outside (new systems)
     

Project description:

  • Entire electric planning (hardware construction, software project planning)
  • Control cabinet construction 
  • Provision of control technology
  • Assembly and installation 
  • Robot programming 
  • Virtual commissioning, physical system start-up

Technologies (excerpt):

  • 18 pieces S7-1500 with CPU 1518F – PN/DP
  • 18 pieces Visualization with WinCC on PC 677
  • 35 pieces Visualization with WinCC on PC 477E
  • 70 pieces Control units with WinCC visualization
  • 76 pieces KUKA KRC4 industrial robots … in the body carcass range
  • 60 pieces KUKA KRC4 industrial robots … in the side frame range

 

 

Finish V8: Shell – U06, U06PHEV (New Systems and Integration)

Date: 2019 to 2021
Contracting entity: BMW Plant Construction
End customer/site of installation:  BMW Leipzig

Project description:

  • Entire electric planning (hardware construction, software project planning)
  • Control cabinet construction 
  • Provision of control technology
  • Assembly and installation 
  • Robot programming 
  • Commissioning

Technologies (excerpt):

  • 8 pieces S7-1500 with CPU 1518F – PN/DP
  • 8 pieces Visualization with WinCC on PC 677
  • 22 pieces Control units with WinCC visualization
  • 53 pieces FANUC industrial robots

The scope also comprises the complete BestFit system, including hardware, software, engineering, and commissioning

TKB2 V8: Shell – I20 (New Systems)

Date: 2019 to 2020
Contracting entity: BMW Plant Construction
End customer/site of installation:  BMW Dingolfing

Project description:

  • Entire electric planning (hardware construction, software project planning)
  • Control cabinet construction 
  • Provision of control technology
  • Assembly and installation 
  • Robot programming 
  • Virtual commissioning, physical system start-up

Technologies (excerpt):

  • 5 pieces S7-1500 with CPU 1518F – PN/DP
  • 5 pieces Visualization with WinCC on PC 677
  • 9 pieces Visualization with WinCC on PC 477E
  • 24 pieces Control units with WinCC visualization
  • 39 pieces KUKA KRC4 industrial robots

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