• Datum: 2018 to 2019
• Contracting entity: Emil Bucher GmbH
• End customer/site of installation: BMW Dingolfing

Plants such as:

ZB left wheel housing | ZB right wheel housing | ZB front wall | Entire front end

Project description:

• Entire electric planning (hardware construction, software project planning)
• Control cabinet construction
• Provision of control technology
• Assembly and installation
• Robot programming
• Commissioning

Technologies (excerpt):

9 pieces S7-1500 with CPU 1518F – PN/DP | 9 pieces visualization with WinCC on PC 677D | 18 pieces visualization with WinCC on PC 477E | 14 pieces application PC677D | 35 pieces control units with WinCC visualization | 102 pieces KUKA KR C2/C4 industrial robots

• Date: 2017 to 2018
• Contracting entity: Emil Bucher GmbH
• End customer/site of installation: BMW Leipzig

Project description:

• Entire electric planning (hardware construction, software project planning)
• Control cabinet construction
• Provision of control technology
• Assembly and installation
• Robot programming
• Commissioning

Technologies (excerpt):

2 pieces S7-1500 with CPU 1518F – PN/DP | 4 pieces visualization with WinCC on PC 677 | 5 pieces control units with WinCC visualization | 20 pieces FANUC industrial robots

• Date: 2016 to 2018
• Contracting entity/end customer: Emil Bucher GmbH

Project description:

• New test rigs for electric hand tools were designed electrically, the associated software was created individually, while existing test rigs were optimized specifically to meet current requirements.
• Electrical design (EPLAN P8)
• Creation and adaptation of software for B&R controllers
• Supportive commissioning

Technologies (excerpt):

• B&R control systems for measuring power and recording measurement values from external sensors for various drilling devices
• Visualization for entering test parameters and displaying results

Date: 2022 to 2023
Contracting entity: Esypro
End customer/site of installation: BMW Dingolfing W02.10

Project description:

• Entire electric planning (hardware construction, software project planning)
• Control cabinet construction
• Provision of control technology
• Assembly and installation
• Virtual commissioning, physical system start-up

A conveyor system was installed to supply the wishbones and tie bars to the axis production assembly line. The components are hooked into workpiece carriers according to type in batch sizes at two feeding points and stored by variety in approx. 60 storage lanes. According to the current sequence, the production control system issues a call-up, whereby the components are retrieved from the storage in sequence and transported to the assembly stations via an intermediate level using lifts. After removal, the empty workpiece carriers are conveyed back to the feed stations. Data handling is realized via RFID data carriers and barcodes.

Technologies (excerpt):

S7-1500 with CPU 1518F – PN/DP | OC visualization with WinCC-TIA on Beckhoff CP3224 | SEW MOVIFIT technology version | Murr MVK I/O modules | Siemens ET200SP and ET200Pro I/O modules | Automatic barcode reader and hand scanner